Toolless manufacturing is one of the best ways to get your 3D-printed component or model from a CAD file without tooling, and it gives the ability to produce parts faster.
The toolless manufacturing technique has many applications and can be implemented in several manufacturing industries. It is much superior to the traditional manufacturing method. Here are the top 7 ways to win with toolless manufacturing in 3D Printing.
Before we begin, the tooled-up parts are always better. However, for highly complex models – 3D Printing is the go-to option.
High accuracy in 3D Printing for production
Accuracy is one of the essential things in 3D Printing, so to maintain high accuracy in the production line, we need to refine the 3D CAD design file. Materials we choose are also considered to affect the outcome significantly. This accuracy is achieved by Multi Jet Fusion technology by HP. This technology uses the SLA process, which repeats layer-by-layer Printing to form the 3d model guided by a laser system to cure the final model.
Production-level materials can be used in this technology, including a wide range of materials based on industries, casting, and eco-friendly materials. This way allows the manufacturer to choose the suitable material for the final product during the prototyping stage.
Reduction of material waste and energy
The core concept of this toolless manufacturing is to avoid and reduce the maximum amount of waste generation. 3D Printing starts with laying down a base layer of material and then adding subsequent layers until the part is complete. Since in this technology, the waste generation is so minimum due to this operation.
High-speed 3D printing
In this fast-paced world, everything needs to be done quickly; likewise, 3D Printing is such a thing that needs to be super-fast so that production lines in industries also become fast and reliable. Choose the right technology for your production. For polymer serial production following are the printing speed order MJF>SLS>DLP/SLA>FDM in fast production times.
Post Processing your parts
High-speed 3D Printing also needs fast-paced post-processing. For example, SLA parts curing is done with ultraviolet light, so it only takes a few minutes for the parts to become a solid structure. Powder bed fusion like MJF or SLS demands de-powdering and sometimes dyeing. There are players like AMT and Dye Mansion who work on the post-processing technology to deliver parts consistently. In this way, we can achieve the fastest manufacturing throughput.
Reduction in cost of 3D Printing
The main advantage is that the component cost becomes much lesser (Also depending on the components’ complexity, quantity, and size) due to the quick and immediate production of parts. This process drastically reduces the tooling cost for manufacturers and customers by producing parts on demand without delay. Shortly, the cost of manufacturing may become more affordable.
Rapid growth in custom manufacturing
This toolless manufacturing can grow as the demand grows; notably, this technology is flexible in customization. This allows manufacturers to scale their production line and thus leads to rapid growth in the development of manufacturing units.
Toolless manufacturing is the best alternative to traditional manufacturing in terms of saving time and cost, and this is a more compact and affordable way to produce 3D components. Bringing new products to market becomes faster and more reliable. Let’s see how this methodology will significantly impact all industries in the upcoming years.